In the fast-paced and cost-sensitive food processing and packaging industry, every gram counts. For businesses packaging chips, biscuits, and other fast-moving consumables, controlling Excess Give-Away (EGA) isn't just a technical issue; it's a margin-saving imperative. EGA represents the extra quantity of products provided to the customer beyond the declared or targeted weight. With razor-thin profit margins and high-volume production, even a slight excess in per-SKU grammage during weighing and packaging can quietly eat into your bottom line.
Triniti's Smart EGA Monitoring Solution
At Triniti, a prominent organization in Industrial IoT, we understand the stakes, and that is why we have built a fully integrated EGA monitoring platform explicitly designed for the food processing industry. Our solution bridges the gap between hardware and actionable intelligence. Below are some of the significant benefits of the EGA Monitoring Solution -
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Triniti has been investing time in dedicated research of various makes of weigher and bagger machines to develop a unified solution. Our end-to-end integrated system captures data from these machines, transmits it over the network, and displays it through insightful visuals, enabling monitoring and further exploration of the EGA metric. This solution includes both hardware and software integration. The architecture ensures no data loss during transmission, allowing it to operate at high speed and in near real-time mode.
Whether you're producing a single product or managing multiple variants, our platform ensures that every SKU is optimized, every machine is trackable, and no extra gram goes unnoticed.
Triniti can take up turnkey assignments for weigher and bagger integration. Close monitoring of EGA across multiple dimensions, such as machine, assembly line, SKU, and flavour, can yield significant business benefits. Our platform also provides specific additional metrics such as:
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Overall Equipment Effectiveness (OEE) by machine/line
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Operator performance metrics
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Machine downtime analysis
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Wastage analysis
Our platform doesn't stop at EGA. Unlock deeper operational intelligence with our solution specifically tailored for the food and beverage processing industry. Let Triniti help you turn a silent cost into a visible opportunity.
